Custom Industrial Brush Manufacturers
Industrial Brush Manufacturing Committed to R&D
For more than 50 years, Ultrafab has been the leading supplier of sealing products to the fenestration industry. We differentiate ourselves from other custom brush manufacturers through our long-standing commitment to research and development. Our products and proprietary processes have enabled the company to achieve leading edge market positions.
About Us
Ultrafab is a private manufacturing company located in Farmington, New York. Our commitment to our customers is a value held by the entire company with the recognition that it takes the initiative of all departments to ensure customer satisfaction. Quality products and service are our driving forces.
Custom Brush Design
Brushes Available in several polymer options
Our Product Managers can step in to help you choose an existing product or design a custom solution to meet the needs of your application. They will help you walk through our five step process from idea to production:
- Request Assistance
- Initial Review
- Concurrent Engineering Effort
- Modify and Test
- Approve Final Design
Brush Features and Options
Our brushes come in several polymer options and can utilize numerous filament configurations. They can be used in a variety of delicate or aggressive applications including cleaning, sealing, and processing devices for various needs. Options to research the effects of chemical exposure on our brushes is also available.
- Ultrafab brush seals reduce water, dirt, air, vibration and noise.
- Our brush seals resist mildew, bacteria, and mold ultimately improving air quality.
- Because of Ultrafab’s unique non-woven manufacturing system, pile height and backing widths are always uniform.
- Brushes can be angled to improve the flow of material around or through them.
- High Compression and UV set resistance.
- 45°, 60°, 75° angles are available.
- Mitered corners.
- Adhesive backed products for press-and-stick applications.
- Step pile provides various heights on the same brush.
- Outside/Inside fin placement available.
- Available on a reel in kiss cut.
- Camber notching for increased lateral flexibility on complex curves.
Fire Rated Brushes
Ultrafab's innovative and cost-effective custom brush seals have successfully passed the requirements for a UL 94-V0 fire-rating at a UL certified independent testing laboratory. Our fire resistant brushes provide a quality sealing solution where compliance for flammability due to industry regulation or working conditions is required. These products are now offered with UL 94-V0 rated adhesive.
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Mounted Brushes
Ultrafab creates mounted brushes by using unique ultrasonic welding that assembles the fin, fibers and backing into an integrated, unified assembly that won’t break apart during fabrication or while in use. Pile height and backing width are always uniform because of Ultrafab’s unique non-woven manufacturing systems. The mounts can be created using custom profiles.
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Roller Brushes
We manufacture roller brushes by winding pile around a tubular shaft. These brushes can be customized by pile material, density, external diameter, and more to suite a variety of applications. Some examples include cleaning brushes for multi-function printers as well as roller brushes that act as a feeding unit for various pieces of equipment.
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Heavy Duty Brushes
Ultrafab industrial brush seals (or skirting seals) are designed to meet the demands of the most damaging high traffic industrial or commercial applications – whether they use extruded sealing or brush based elements. Our two popular industrial brushes include the Ultrafab® Q Series and Ultrafab® QD Series. These seals and sweeps provide you with the options you need to build a more efficient product at a reduced cycle time.
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Specialty Brushes
We are experts at manufacturing and designing specialty brushes that are ultrasonically welded ranging from light shielding to passive ionization, cleaning and filtering. Specialty brushes in several polymer options utilizing numerous filament configurations act as cleaning, sealing, and processing devices for various needs, from delicate to aggressive applications. Analysis of chemical exposure can also be researched.
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Custom Brush Seals
Ultrafab offers an endless list of filament options to choose from. From custom door seals to other applications, we can design seals specifically for elimination and reduction of airborne contaminants to control a processing system or to protect inner workings of equipment. Eliminate vibration, damage, and noise with custom designed brushes that are easily incorporated into OEM applications of all types.
Learn MoreRequest Custom Design
We realize that every product is unique in regards to design, unit cost, application requirements, manufacturing methods, and performance. With a wide range of brush and sealing products at various price points, we can work with you to develop the most cost-effective solution for your application needs. If you are ready to take the next steps toward developing a custom brush suited to your needs, request custom design assistance today.
