Angle Pile
The ANGLE PILE is a monofilament and/or fiber mixed pile weatherseal. It is a specialized solution for roll screens, bug seals, ventilating seals, and water management, combining monofilament strands and fiber pile for durability and performance. The monofilament locks securely into the metal or fiber screen grid, while the fiber pile holds the screen in place and enhances the insect barrier.
Available in 45°, 60°, and 75° configurations, it ensures versatility and seamless integration into various systems, making it ideal for residential and commercial applications requiring airflow and water movement control.
Features & Benefits
Designed to hold screen material in place
- Monofilament strands lock into screen grid
- Use with either metal or fiber screen material
- Pile holds screen in place
- Pile becomes part of insect barrier
Versatility to fit your application needs
- Three angle options available: 45°, 60°, 75°
- Can combine pile and monofilament fibers
- Filament placement can be continuous or intermittent
- Available with center fin
- Available with T-slot or pressure sensitive adhesive backing
- Solid polypropylene construction; nylon available for demanding applications
- High UV and compression set resistance
- Pile height and backing width are always uniform because of Ultrafab’s unique non-woven manufacturing systems
- Ultrafab ultrasonically welds and assembles the fibers and backing into an integrated, unified assembly that will not break apart during fabrication or while in use
- Ultrafab’s exclusive “Pile Directors” ensure ease of insertion and superior long term performance
- NEW, state-of-the-art automation equipment designed specifically for Angle Pile reduces labor costs, increases throughput and reduces repetitive motion injuries.
- Use Ultrafab’s Application Engineering and Testing Facility to test your product ideas.
- Eliminate the high cost of independent test labs for your research and development.
- Reduce your time to market with new products
- If you need a new or custom seal, we’ll help you design a sealing solution to achieve the performance you need, call us at 1-800-535-1050
Typical cross-section of a roll screen assembly using Ultrafab’s New Angle Pile
Specifications
| Angle Pile Configuration Choice | |
|---|---|
| Pile Heights: | 180 to .750 inch | 4.50 to 19.05 mm |
| Angles: | 45°, 60° or 75° angles available, options include fin, gaps or double pile |
| Pile Densities: | Custom |
| Pile Placement: | Continuous or Intermittent |
| Backing Widths: | .187 or .270 inch (4.75 or 6.86 millimeters). Custom backing widths available |
| Backing Options: | Standard T-slot or Adhesive Back |
| Standard Colors: | Black, White, Grey. Clear |
| Materials: | Polypropylene or Nylon |
| Packaging: | Reels or Cut-to-Length |
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Ultrafab Innovations
Leveraging cutting-edge technologies, Ultrafab is committed to driving innovation and operational excellence. These advancements enable us to automate complex tasks, enhance final product performance, and provide unparalleled efficiency across our processes
Ultrasonic Welding
Ultrafab uses ultrasonic welding to enhance the durability and performance of our products. This advanced process employs high-frequency vibrations to fuse materials together without adhesives or fasteners, ensuring precise and reliable bonds and preventing separation during fabrication or use. From weather seals to specialized components, ultrasonic welding enhances product integrity and durability. By leveraging this technology, Ultrafab achieves superior performance and consistency in our manufacturing process compared to our competitors.
3D Additive Manufacturing
By utilizing 3D printing, Ultrafab efficiently designs and produces precise components for our production equipment. Additionally, this technology allows for the rapid creation of intricate, quick-turn tooling and fixtures for custom prototypes. This results in the ability to provide fit and form samples at reduced costs and in a shorter timeframe.
Rapid Prototyping
Ultrafab’s rapid prototyping quickly develops and qualifies new product concepts, allowing for faster iteration and refinement. Ultrafab is home to an experienced onsite R&D team and model shop, equipped with routers, lasers, robotics, and automation. By employing advanced technologies, functional models are created to identify design flaws early, streamline production processes, and shorten development time.
Laser Cutting
Laser cutting offers exceptional precision and customization, allowing for the creation of intricate shapes and tailored designs to meet specific needs. This method ensures clean, accurate cuts across various materials, making it ideal for producing components with unique specifications.
Dedicated Design Services
There is no standard sealing system that works for all applications. Ultrafab’s specialty products division provides innovative and timely solutions for a broad variety of applications. We have onsite engineers and product development staff to help determine exact solution for an application. Ultrafab also carries ready-to-ship samples of standard product offerings to help guide decision making. Contact us today.
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