Custom Extruded Profiles and Seals

Custom designed tooling is the norm, not the exception. We offer custom extruded seals in multiple profiles and shapes with a wide variety of material configurations. Custom extruded seals designed for your application increase your application’s long-term performance and better support your design.

Features & Benefits

Custom extruded components can be manufactured in multiple shapes and sizes to fit any application. Additional features include, but not limited to:

  • Custom and standard designed profiles
  • Low friction polyethylene fabric wrap
  • Slip coat additive provide reduced friction
  • Rigid and flexible extruded seals
  • Integrated magnetic strip for added sealing performance
  • Multiple kerf mounting configuration
  • Design specific plastic extrusion profiles utilizing multi durometer technology
  • Thermoplastic and Thermoset compounds available
  • Co-extruded technology for various materials with multiple mechanical properties to be combined on the same component to meet extremely diverse application needs
  • Integrated with brush technology to provide added value
  • Five standard colors, custom colors available

Profiles available:

  • T-slot
  • Kerf Mounted Profiles
  • Leaf Seals
  • Multi-Hollow Bulb Seals
  • Custom profiles available upon request

Benefits of Custom Extrusion:

There are multiple benefits to designing a custom extruded seal for your window or door application. Some benefits for fenestration solutions include:

  • Extra compression, proper adhesion, and physical stability for windows and doors
  • Improved compression set resistance
  • Bolstered stability
  • Reduced friction for sliding applications
  • Reduced loss of functional height

Applications

  • Compression seals for cabinet enclosures
  • Low friction gap seals
  • Edge trim seal

Materials available

  • Polyethylene film
  • TPV
  • Flexible & rigid PV

Usage

Available Options

Adhesive Backed

For applications without T-slots or kerfs, Ultrafab offers adhesive-backed solutions, including standard PSA, foam padded PSA and VHB (Very High Bond) PSA. These adhesives ensure secure bonding and adaptable performance for various residential, commercial, and architectural needs.

Looking for something else? Need something you don't see?

Ultrafab offers a wide range of products beyond those shown here. Contact us for more information.

Ultrafab Innovations

Leveraging cutting-edge technologies, Ultrafab is committed to driving innovation and operational excellence. These advancements enable us to automate complex tasks, enhance final product performance, and provide unparalleled efficiency across our processes

Ultrasonic Welding

Ultrafab uses ultrasonic welding to enhance the durability and performance of our products. This advanced process employs high-frequency vibrations to fuse materials together without adhesives or fasteners, ensuring precise and reliable bonds and preventing separation during fabrication or use. From weather seals to specialized components, ultrasonic welding enhances product integrity and durability. By leveraging this technology, Ultrafab achieves superior performance and consistency in our manufacturing process compared to our competitors.

3D Additive Manufacturing

By utilizing 3D printing, Ultrafab efficiently designs and produces precise components for our production equipment. Additionally, this technology allows for the rapid creation of intricate, quick-turn tooling and fixtures for custom prototypes. This results in the ability to provide fit and form samples at reduced costs and in a shorter timeframe.

Rapid Prototyping

Ultrafab’s rapid prototyping quickly develops and qualifies new product concepts, allowing for faster iteration and refinement. Ultrafab is home to an experienced onsite R&D team and model shop, equipped with routers, lasers, robotics, and automation. By employing advanced technologies, functional models are created to identify design flaws early, streamline production processes, and shorten development time.

Laser Cutting

Laser cutting offers exceptional precision and customization, allowing for the creation of intricate shapes and tailored designs to meet specific needs. This method ensures clean, accurate cuts across various materials, making it ideal for producing components with unique specifications.

Dedicated Design Services

There is no standard sealing system that works for all applications. Ultrafab’s specialty products division provides innovative and timely solutions for a broad variety of applications. We have onsite engineers and product development staff to help determine exact solution for an application. Ultrafab also carries ready-to-ship samples of standard product offerings to help guide decision making. Contact us today.

Find the perfect match to Ultrafab’s seals with Roto’s comprehensive line of window & door hardware. Find out more.

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