Multi-Hollow Bulb Seals

Multi Hollow Bulb seals feature a dual-bulb design with an inner bulb that is designed to engage when the part is at 25% compression. This unique design significantly reduces initial closing forces and with excellent long term compression set resistance due to the outer bulb being supported by the inner bulb. The multiple hollow chambers also enhance the acoustical properties of the seal.

Multi Hollow Bulb seals incorporate Ultra Glide S®, a low friction material applied to specific areas on the surface, reducing friction and improving the smooth operation of the seals. These seals are ideal for applications that require both high sealing pressure and reduced operational force.

Features & Benefits

Sealing Technology Comparison

The features of this new technology are multiple. Utilizing the chart below, the characteristics of various compression seal technologies are evaluated based on criteria that is critical to any design engineer developing fenestration products where air and water penetration must be taken into account. The chart shown reviews the various parameters for a quick reference guide.
chart

characteristics of typical compression seals

Closing Force

.300 Diameter Bulb CLD ComparisonThe features of the of the Multi-Hollow Bulb (MHB) sealing technology are numerous. The graph indicates that when the seal is at optimal compression, the closing force does not fully “ramp” until at the 25% compression phase.

During the early stages of compression the MHB seal requires minimal force. At the later stages of compression the outer bulb makes contact with the inner bulb and closing forces build rapidly to provide excellent sealing pressure against the mating surface. This high level of sealing pressure is what makes the seal extremely effective against air and water infiltration.

Compressions Set Analysis

Multi-hollow bulb comparison chartLoss of functional sealing height is always a critical design concern when attempting to mitigate thermal, air and water penetration. “In-cycle” testing (5000 cycles) at a compression range of 30% was performed on various types of sealing materials. The Ultrafab MHB sealing technology lost the least amount of functional height, when compared to all other commonly used sealing options now on the market, including TPV and urethane foams.

Multi-Hollow Construction

multi-hollow constructionThe strategic placement of a bulb inside a bulb creates a multi – chambered structure when the bulb is in a compressed state (see figure). The three chambers that are created make for improved thermal and sound abatement properties over standard hollow bulb seals.

The secret to the optimal performance of the new Multi-Hollow seal technology lies within its design. The addition of the internal seal cavity results in a configuration that is designed to reduce any loss of functional height, thus maintaining its original shape after multiple open/close cycles.

The MHB seals can also be “fine tuned” for specific applications by adjusting the relationship between the inner and outer bulbs. Designers can “dial in” the preferred closing force and seal pressure created at final compression point.

Slip Coat Option

All MHB seals come with the newly designed slip coat feature. This new technology allows for an EXTREMELY low co-efficient surface. When compared to other sealing technology, the new MHB seal mitigates the natural tendency to “bind or tear” when in tight, operable areas. Examples of these are:

  • Lower jamb/interior stop locations (sides) of a DH/SH sash where, upon tilt-out, lower compression seal binding/tearing can occur.
  • Casement applications where binding upon closure at the hinged location may take place.

Specifications

Available Configurations

All standard and custom shapes are available in a variety of colors, including white, black, tan or brown. The rigid or base portion of the seal can be manufactured with talc-filled materials to reduce stretching during insertion or expansion and contraction in demanding applications. Product is also heat-weldable and fully recyclable.

Downloads

Usage

Available Options

Adhesive Backed

For applications without T-slots or kerfs, Ultrafab offers adhesive-backed solutions, including standard PSA, foam padded PSA and VHB (Very High Bond) PSA. These adhesives ensure secure bonding and adaptable performance for various residential, commercial, and architectural needs.

UCX™

UCX seals are designed with a TPV bulb and a coextruded polypropylene base. These seals are available in a wide variety of profiles, including T-slot and Kerf mount, with both single durometer TPV and PP options. UCX seals incorporate Ultra Glide®, a silicone additive blended into the TPE that reduces surface friction. This technology also facilitates easier cleaning, especially for lighter colors such as tan or white. These seals offer a versatile, general-purpose solution for many industries and are ideal when a wide range of options is needed.

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Ultrafab Innovations

Leveraging cutting-edge technologies, Ultrafab is committed to driving innovation and operational excellence. These advancements enable us to automate complex tasks, enhance final product performance, and provide unparalleled efficiency across our processes

Ultrasonic Welding

Ultrafab uses ultrasonic welding to enhance the durability and performance of our products. This advanced process employs high-frequency vibrations to fuse materials together without adhesives or fasteners, ensuring precise and reliable bonds and preventing separation during fabrication or use. From weather seals to specialized components, ultrasonic welding enhances product integrity and durability. By leveraging this technology, Ultrafab achieves superior performance and consistency in our manufacturing process compared to our competitors.

3D Additive Manufacturing

By utilizing 3D printing, Ultrafab efficiently designs and produces precise components for our production equipment. Additionally, this technology allows for the rapid creation of intricate, quick-turn tooling and fixtures for custom prototypes. This results in the ability to provide fit and form samples at reduced costs and in a shorter timeframe.

Rapid Prototyping

Ultrafab’s rapid prototyping quickly develops and qualifies new product concepts, allowing for faster iteration and refinement. Ultrafab is home to an experienced onsite R&D team and model shop, equipped with routers, lasers, robotics, and automation. By employing advanced technologies, functional models are created to identify design flaws early, streamline production processes, and shorten development time.

Laser Cutting

Laser cutting offers exceptional precision and customization, allowing for the creation of intricate shapes and tailored designs to meet specific needs. This method ensures clean, accurate cuts across various materials, making it ideal for producing components with unique specifications.

Dedicated Design Services

There is no standard sealing system that works for all applications. Ultrafab’s specialty products division provides innovative and timely solutions for a broad variety of applications. We have onsite engineers and product development staff to help determine exact solution for an application. Ultrafab also carries ready-to-ship samples of standard product offerings to help guide decision making. Contact us today.

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